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News 2009 |
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11th December NOVEMBER was a busy month at Turnertech, so work on the bike was limited to a session on the dyno at Tim Blakemore Racing with the supercharger re-fitted.
We tried various float settings which didn't really seem to make a lot of difference! I suspected that it was down to a couple of things; vibration and inadequate overflow capacity from the float bowl. I didn't realise the S&S nitro carb is designed (?) to overflow and the needle valve is rather crude which doesn't help. We completed about 6 runs and used a gallon of methanol, ending up with a 4mm main jet which seemed to work fairly well. On the first run I was rather surprised to see a momentary, foot long flame blast from the right exhaust next to my leg. I guess this may have been from oil which I had primed the cylinders with a few weeks before. The good news is the engine revved freely with no miss fires and the fuel curves looked pretty good. In marked contrast to the last time we dynoed the bike in supercharged form a couple of years ago, when the ignition timing was inadvertently retarded 15° and nothing seemed to work right. This is what I really wanted, as it means we can continue developing the bike with the 60° crankshaft. I suppose I should really refer to it as a 300° crank, as that gives a clearer indication of how it compares with the old Triumph twins. Well I guess you all want to know what the results were? With things easing off in December, I attended to the float bowl overflow issue and made some improvements to the float valve. I'll be making a new valve assembly of improved design for next year, ie; one that actually shuts off the fuel flow! More news soon, or next year even. |
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12th October With our new ignition installed and timed to perfection, we headed off to Shakespeare County Raceway on the 4th October, full of confidence. Back to the track, and the engine misfired at high revs in each gear, yet Bryony still came within 0.10 second of her personal best time. Today I managed to get over to Tim Blakemore Racing for a dyno session, as I need to get the engine running right before refitting the supercharger. The first thing we found was an intermittent connection in the power feed to the ignition pickups causing the cutting out. Next a terrible miss fire at 6000rpm turned out to be a faulty brand new multi plug connecting the battery to the bike. |
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28th September I checked the battery when we returned home and it was down to 9 volts, so ordered a backup. This was duly charged and tested, producing nice healthy sparks. So it was with some confidence that we headed off to Wroughton on the 13th, on what the Met Office predicted to be a sunny day: As we warmed up the bike on a freezing cold, windy, overcast morning I noticed an occasional slight miss fire, however it seemed to clear up so off we went for our first run. Back in the pits nothing obvious was wrong, but as soon as the engine was running the right cylinder cut out. The right hand spark had now disappeared completely, so time for home. During the following week I tested the Newtronics ignition amplifier, and confirmed that this was the fault. No spares are available so a new ignition system is required.
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Click on the picture above to see Bryony's first run at Wroughton (Youtube) |
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7th September Amazingly another rare dry weekend coincided with a chance to test at Shakespeare County Raceway , so off we went on Saturday. Of course, being England, it had to be dull and windy. Even though the track was not super sticky, the difference in grip from Weston Zoyland was dramatic to say the least. For starters the front tyre stayed put while Bryony did her burnouts. The first run saw the bike leap off the line with the wheel in the air instantly, unfortunately Bryony missed the change to 2nd but still ran a 14.2. Sadly the battery decided to expire after the 7th run so we headed for home, tired, but very happy with a new PB for Bryony and The Fang |
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9th August After what seems like months of rain, a dry weekend beckoned, so off we went to Weston Zoyland yesterday. Fortunately with a smaller entry and modification to the flag system the meeting ran very smoothly and we managed 12 runs. This was invaluable for Bryony who has so little experience of riding bikes. The first run was a no burnout affair and resulted in total wheel spin off the line and a change to 2nd within a couple of metres! However it was an encouraging 14.5. For the next run a burnout made a huge difference and we dipped into the 14.0 region. The 3rd run would have been amazing as the bike flew off the line and then wheelied in 2nd but as the wheel hit the track again Bryony missed the gear change. Meanwhile yours truly forgot to press the record button on the video camera! Bryony certainly made amends on the next run with a new PB of 13.83. Time to retire to the pit for a celebration and let the engine cool off a little, as it tends to run hot on petrol with the reduced finning. We decided to concentrate on clutch less gear changes and burnout technique for the rest of the day. Burnouts proved pretty tricky, as the front tyre just slid across the track unless I held the bike back with the wheelie bars. Mid way through the day Bryony pointed to the rev counter, the screws holding the scale onto the mechanism had vibrated out! Fortunately the needle was not affected so I marked the glass for the change point, which is all we need after all. To conclude; an excellent day with our first runs in the 13's and much valuable experience gained. During the preceding week I modified the wheelie bars to compensate for the new smaller front wheel. I set these a little on the low side and never got around to adjusting them at the track so a few small mods to make. Pending an engine examination, hopefully we will be out at Shakespeare County Raceway next month. |
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3rd August As mentioned below, I tried an idea out at Weston Zoyland which looked as though it could give us a bit more power when set up on the dyno. Fortunately Tim Blakemore managed to fit us in at short notice, so off we went to Bristol this morning. Slotted in between a Kawasaki H1 500 and a new Triumph Thruxton, it soon became apparent that the carbs were now way out. First Tim suggested raising the needles substantially and then a slight reduction in main jet size before things were spot on. Tim was very pleased with the resulting air/fuel curve and I was very pleased with another 3hp and 3lb/ft of torque bringing the totals to 46hp and 35lbs/ft. Amazing what you can do with an £80 set of used Z1 pistons and a £40 pair of used ER5 carbs, allied to Tim Blakemore's skill in set up. Crank horsepower is now around 62 which is nearly 50% up on the standard bike! All that remains now is to lower the wheelie bars and find somewhere to run in the racing summer break. |
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23rd June We made it to Weston Zoyland on Sunday for the NSA 'Keith Parnell Tribute Sprint' (Keith ran the first 8 in Europe). Unfortunately, due to the NSA's crazy flag system and some older NSA members flagrantly ignoring the system, we only managed 4 runs before a bike blew its insides all over the track effectively ending the day. The good news is Bryony ran her best yet, with a 14.1 ET, despite the speed being 10mph down on last weekend due to the strong headwind and uphill nature of the track. A burnout must have helped on the notoriously slippy track, but huge wheel spin again in 1st meant the change to 2nd happened way too soon.
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15th June Having handed in her final work for her degree last Friday, Bryony was determined to celebrate the next day at the drag strip. This despite suffering with hay fever, a cold and generally being tired out after 2 feverish last weeks at University. First run was a mid 14, but with another 5mph on the top end at 96mph. However all was not well as Bryony, besides feeling unwell, reported an alarming wobble just across the finish line. The second run produced the same but worse and Bryony began to look understandably unenthusiastic. Raising the fork yokes and dropping the rear tyre pressure cured the top end wobble, but instead it happened at half track and by the 4th run was getting really violent. By this time it was unbearably hot, but Bryony insisted she was OK, though not up to doing a burnout. She also noticed a top yoke pinch bolt nut missing! This turned out to be an obscure M7 and I didn't have an M6 that was long enough to replace it. Thanks to the guy from the Kawasaki Triples Club who saved the day with one just the right length. Now we began to get clutch slip, this proved to be the lifting mechanism sticking slightly. Back again for another run in the low 14's with 97mph terminal but again the first half of the run was well below par. A member of another team said that the back tyre was pattering really badly. The exhaust flange had sheared off at the head, so much to Bryony's dismay it was time for home, and time to scrutinise the video footage. Earlier in the week I weighed the bike in it's un-supercharged form: 132Kg, that is 12 stone lighter than a standard CB500T and with nearly 40% more power! If I can repair the exhaust and service the bike we hope to be at Weston Zoyland this weekend, where perhaps we can get all the power to the track.
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Go Bryony!
New front end is apparent in this photo at Shakespeare County Raceway.
Note shiny, curvy, tube type thing on the track. |
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8th June We missed the last RWYB opportunity due to the lousy weather so I decided to get on with the next step: Bryony and I removed the engine, and I chopped down the headstock tube by 20mm, welded in a new bearing cup and added some bracing. This improved the look of the bike quite a bit as planned. I also discovered how the ignition timing had become retarded by 25°: When I made the supercharger drive pulley I engraved a degree scale into it for timing purposes. Unbeknown to me the woodruff key had rolled over and allowed the pulley to rotate on the crank 15°. Hopefully all our supercharger woes have been down to this. While waiting for the new front wheel to be finished by Central Wheel Components, we stripped the top end of the engine. I then fitted the new shorter block and forged high compression Z1 pistons which takes it from 8.5:1 to about 10.4:1 and 528cc. Whoa, heady stuff! Whilst we worked on the bike, the starter cart battery quietly died in the other corner of the garage. Still showing 12.4 volts but it just fizzed when the we tried to start the bike. To add to the fun a wire then fell off one of the starter motor brushes and the push button switch developed an intermittent fault. Fellow racers assure me such things are common. Having replaced battery, starter motor and switch, normal service was restored and the bike burst into life. It certainly sounds snappier, we shall see: Next item on the agenda is a dyno session at Tim Blakemore Racing
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26th April Here are a couple of pics from Eclipsephotos: Top; from the first RWYB and the lower from last weekend's event. The blur in the other lane is a new GSXR750 being thrashed - 2.1 to 2.4 60' despite Bryony's lazy 0.6 reaction to a 0.4. I just can't wait to get the high compression pistons in and supercharger back on! Over the last week I have lowered the gearing by juggling available front and rear sprockets. Hopefully this will improve things as on the previous gearing the bike would have reached top speed somewhere near Daventry!
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20th April Another trip to Shakespeare County Raceway on Sunday with the Met Office promising a scorching day despite a very overcast dull sky on the way there. There was a huge crowd of RWYB cars mixed with various race cars and bikes, including the Ferretti brothers with 2(!)Top Fuel bikes. Whilst looking along their pit I noticed 2 short crankshafts on a bench, perhaps they are running some new set up with the cranks geared together Helmut Fath style I wondered. Sadly no, the crank on the new bike had broken in two on Saturday. Undeterred they were readying the other bike and put in 3 passes during the day. One of these would have been a real stormer if the blower belt had not broken before the half track mark. The 60ft was 1.00 something; probably between 80-90mph! Several oil downs during the day plus the huge queues meant we only had 6 runs between 11am and 5pm, but it was huge fun - aided by the very friendly staff at SCR. As to our objectives; no 13, but on 5 consecutive runs the 60ft was 2.1, but still with loads of wheel spin. Bryony also worked on cutting down the time of each gear change successfully after a couple of missed shifts. For the final run Bryony was determined to have a go at the burnout. As you can see this was something of a success. Even better it cured the wheel spin but caught her out a bit with the throttle so another 2.1 60ft. An excellent day where we also determined that the bike is definitely over geared, barely reaching 5th before the finish, so much more to come. I'd rather hoped my new titanium front wheel spindle would have cut at least a second off the ET . Created in the Turnertech workshops from £35 worth of material, and weighing in at a gnats whisker over half the weight of the Honda one. It was almost too beautiful to fit. More titanium to come as the year progresses. I have also acquired a spare CB250RS front hub which will be built into a 1.85 X 17 lightweight rim and skinny tyre when time permits. Much to do........... |
Another superb photo by Peter Donaldson
Well I think that is the burnout business nailed, now where is the gear lever!
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6th April We headed up to Shakespeare County Raceway early on Sunday morning and arrived to brilliant sunshine and lots of nerves for Bryony (memories of tank slapping wheelies from her last visit to the track on her 125!). Scrutineering and signing on were smoothly completed and by 11:20 Bryony was at the head of the fire up lane being waved onto the track alongside a 9.50 bike. A steady 15.0 was enough to dispel the nerves and from that point on there was no stopping her – apart from a huge full ¼ mile oil down which held things up for a while. Her 3rd run would have been a real cracker if not for loads of wheel spin followed by a wheelie as the tyre gripped: Check it out on YouTube. A great day though, and so nice to meet some of the people who follow my ramblings. I've repaired the tank so hopefully we will be back at the next track day, work and weather permitting. Bryony is eager to get more track time in, learn how to do a burnout and get in the 13's. The poor old 125 is now relegated to the back of the garage and may be up for sale later this year, though I hope to bag a ride on it myself before then. . |
I'm not really nervous, honest.
Not any more anyway. |
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24th March Yesterday morning 'The Fang' was delivered to the Tim Blakemore Racing shop for setting up on the dyno. Initially run with the standard ER5 main jets (102), it was incredibly weak, so Tim suggested a change to 120's. The transformation was immediate, though Tim wasn't happy and recommended going up to 136 on the main jets and raising the needles to richen the bottom end. A quick blast up to 8500rpm followed by a tweek of the pilot screws and she was done: 40.3bhp at 7500rpm and 29.48ft/lbs @ 6000rpm. I'm happy with that on the standard 8.5:1 compression, as it is about 9bhp up on the standard bike at the crank . The next job is to get out on the track and get some ET's before I fit the newly bored spare block, and high compression Kawasaki Z1 pistons. Meanwhile the 125 is nearly ready and work continues on refurbishing the S&S Super B carb. More next month. |
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10th March OK, now you can listen to the 'The Fang' running on carbs and petrol: http://www.youtube.com/watch?v=wkHN5hRNxZI CB500T aficionados may notice that it ticks over slower than a standard engine, this being due to the more even firing intervals. |
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1st March Yesterday Bryony and I removed the supercharger and associated parts, and replaced them with the carburetors. I then spent a few hours checking the engine over very carefully and made a startling discovery: The ignition timing was retarded by 15°! I don't know how this has happened, but it certainly explains a lot of our problems; from lack of tick over to lack of power. With everything now sorted we topped the bike up with some petrol and started the old thing up. After a bit of warming, up she settled down into a nice even tick over, sounding something like a Harley Sportster. Now I want to put the blower back on! During the week I hope to run the bike again and video the result for Youtube. |
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23rd February Despite all the doom and gloom in the media, Turnertech have been very busy and time for working on the bikes has been pretty limited so far: Until last Saturday 'The Fang' had lain where I parked it in September. However I have converted the front brake on Bryony's 125 'Luigi' to hydraulic operation, by fitting a Derbi Senda brake caliper and master cylinder. Also making a new brake lever for the master cylinder so that it matches the existing clutch lever. The caliper grips a much modified CB125TDC brake disc and the result of all this is a weight saving of over 1Kg. Work on a spare engine has begun with a lightened crank and new main bearings but that is as far as it has got to date. The Kawasaki ER5 carburetors I bought were spaced closer together than the 500T so much spare time was spent making new brackets and extending the fuel connector and choke linkage. Two shiny new manifold adaptors finish the job and the carbs are now ready to go on. Fuel line will be plumbed in to the existing fuel tank by a threaded union, thus allowing easy return to the blown arrangement. However, before we go to carbs and petrol I wanted to fit the S&S Super B carb to the supercharger manifold. The plan being that near the end of the season when the bike is running fine we will go back the the blown methanol setup and run an 8 (only joking Bryony!).
After last year's few runs, I was convinced that fueling was our problem and that I would have to go to a 360° crank. However after a few gallons of homebrew, months of pondering and examination of videos I am not so sure. I now suspect the ignition, and a quick look at the optical pickups showed that the right one is covered in dust. The video of my last run at Keevil shows a plume of methanol from the right exhaust. Hopefully by going back to carbs and petrol I can resolve the issues for later in the year. More news next week....maybe |
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